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Manufacturing

MANUFACTURING

We have established our world-class manufacturing plant to serve the needs of our Indian and global clients with distinction. The manufacturing plant is equipped with multipurpose reactors, R&D laboratories, and warehouses to produce and store a wide array of our specialty chemicals. Through our technological advanced equipments and processes, we have optimized our operations, controlling critical processes, and keeping costs to a minimum, creating a synergy of superior quality and value.

In the production domain, we have reactors ranging from 100 kg to 10 MT in capacity, allowing us to serve the customer right from a minimum quantity to their maximum requirement. All these reactors are SS 316 Our manufacturing unit is capable of handling reactions such as: 1) Esterification 2) Amidation 3) Imidazolines 4) Phospatizations 5) High Pressure Emulsions 6) Polymerization 7) Blending

KEY HIGHLIGHTS

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The new state-of-the-art manufacturing facility is spread across approx.24,000 sq. meters of the land area adjoining Mumbai-Pune Express Highway.A dedicated manufacturing area of approx. 2,700 sq. meters with a bulk storage facility of approx. 140-150 KL for handling tankers of RM & FG Huge modern warehouse spread approx. 3,500 sq. meters area is well-equipped with racking systems & the latest material handling equipment

QC PROCESS

Quality Group assures quality of all raw materials utilized in the manufacturing and R&D centres by complying with all relevant quality standards and regulations. Benefit from quality assurance and quality control (QA/QC) both off-site at manufacturers’ facilities and on-site during the delivery process. Quality Control Group houses a fully equipped quality control & QA lab which is designed to ensure the right quality of RM, PM & FG spread across approx. 1,500 sq. ft.

R&D AND PLANTS OF QUALITY GROUP

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To maintain our competitive advantage, we consistently upgrade our facilities and instruments to ensure we have a technically advanced lab. The R&D is equipped with multi-purpose pilot plants where the manufacturing process, developed on bench scale is standardized before launching it into a full-scale production. Our R&D center is dedicated to resolve specific performance issues and work towards constant improvement in creating customized cost-effective products and solutions. Our technical experts assist in delivering solutions specific to the client’s specifications and application need.

New equipment’s are continuously evaluated and modified to achieve higher consistency in quality, new product development and cost efficiency.

Our R & D and manufacturing unit is capable of handling reactions such as:

1) Esterification    2) Amidation

3) Imidazolines    4) Phospatizations

5) Blending          6) Polymerization  

 7)  High Pressure Emulsions

 

ZERO LIQUID DISCHARGE (ZLD)

Our effluent testament plant consists of Zero-liquid discharge (ZLD) facility. It is a water treatment process in which all wastewater is purified and recycled; therefore, leaving zero discharge at the end of the treatment cycle. Zero liquid discharge is an advanced wastewater treatment method that includes Chemical treatment, biological treatment, ultrafiltration,reverse osmosis,evaporation/crystallization.Chemical treatment to precipitate out metals, hardness, and silica, oil & suspended solids filter press to concentrate secondary solid waste after pretreatment or alongside an evaporator Biological treatment to reduce COD & BOD to desired level. ultrafiltration (UF) to remove all the leftover trace amounts of suspended solids and prevent fouling, scaling, and/or corrosion down the line of treatment reverse osmosis (RO) to remove the bulk of dissolved solids from the water stream in the primary phases of concentration Evaporator for vaporizing excess water in the final phases of waste concentration before crystallizer. The water is reused and the salts, and other solids contained in the waste water are produced and disposed in a landfill.

QUALITY CONTROL & QUALITY ASSURANCE

Quality Speciality chemicals is known for its quality products in the market since 1984. Our quality control labs are equipped with Gas liquid chromatography, Fourier-transform infrared spectroscopy and sophisticated balances, analytical instruments & equipment’s. Comprehensive quality systems ensure the continuous improvement of products and processes. Our ability to provide consistent quality every after batch has positioned us as a trusted source for high performance specialty chemicals. Quality Control & quality assurance laboratory is fully equipped with all the instruments & equipment’s to carry out the analysis of all the raw materials, intermediates & finished goods. In quality control all the test methods are followed as per ASTM & IS standard Lab Equipment:- – Gas Chromatography – (GC) – High Pressure Liquid Chromatography – (HPLC) – Fourier Transform Infrared Spectroscopy (FTIR) – Brookfield Viscosity meter’s – Karl Fisher – Salt Spray apparatus – 450 ltrs – Lovibond Colour meter – COD – BOD testing apparatus – Kinematic Viscosity bath’s – Melting Point apparatus – High end weigh balances – Autoclave – 20 ltrs – Acid Pickling glass desiccator’s. – Pour Point Apparatus – Humidity Chamber

MANUFACTURING

Progress in manufacturing is measured by the production of high quality goods. Quality Group’s manufacturing process has always been about engraving a big difference on how well a product will sell. With a unique array of chemical processing equipment and expertise, our manufacturing excellence enables us to achieve the highest possible gains in productivity, efficiency and reliability.

KEY HIGHLIGHTS

  • The new state-of-the-art manufacturing facility is spread across approx. 24,000 sq. meters of the land area adjoining Mumbai-Pune Express Highway
  • A dedicated manufacturing area of approx. 2,700 sq. meters with a bulk storage facility of approx. 140-150 KL for handling tankers of RM & FG
  • Huge modern warehouse spread approx. 3,500 sq. meters area is well-equipped with racking systems & the latest material handling equipment
Manufacturing Unit:
Khalapur, (Dist) Raigad, Maharashtra, India

QCP ROCESS

Quality Control:
Quality Group assures quality of all raw materials utilized in the manufacturing and R&D centres by complying with all relevant quality standards and regulations. Benefit from quality assurance and quality control (QA/QC) both off-site at manufacturers’ facilities and on-site during the delivery process. Quality Control Group houses a fully equipped quality control & QA lab which is designed to ensure the right quality of RM, PM & FG spread across approx. 1,500 sq. ft.

R&D ANDPLANTS OF QUALITY GROUP

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Research & Development

“Always on the move for breakthrough innovation”
The Research and Development (R&D) centre of Quality Group is about uniting accurate research idea with a developmental problem, which is a prerequisite for coming up with innovation. The ecosystem brings together a highly-qualified team of scientists, a fully equipped laboratory with state-of-the-art equipment and capabilities from an extended network of partners to become customer-centric products.

R&D Team & Customized Product Development
The aim of R&D team is to ensure that our customers get top-quality chemical products. And how do we guarantee quality? By strongly focusing on innovating existing as well as new product with the integration of state-of-the-art equipment and dedicated team of scientists.

With our incessant focus on quality, unprecedented scientific and technological advances, the R&D Centre carries out applied research in the areas of chemical formulations to engineer customized solutions for clients worldwide. This division endeavours to achieve excellence by upgrading technology and innovation with respect to quality that ultimately results in competitive price lines.

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